Lishi provides our customers with all-round inspection services, including mold testing, sample inspection, production monitoring, shipment inspection.
MOLD TESTING
Tooling and molds are the key point at the beginning, material, hardness, performance and dimensions.
Trying to avoid unnecessary lost and waste.
SAMPLE INSPECTION
According to the 2D/3D drawing, verify the materials, appearance, function and full-scale measurement, etc.
Provide different levels of PPAP, if it is needed.
PPAP Submission Requirements per Level:
| Requirement |
Level
1 |
Level
2 |
Level
3 |
Level
4 |
Level
5 |
1. Design
Records of Saleable Product
-for proprietary components I details -for all other components I details
|
R R R |
S R S |
S R S |
* * * |
R R R |
| 2.
Engineering Change Documents, if any |
R |
S |
S |
* |
R |
| 3. Customer Engineering
Approval, if required |
R |
R |
S |
* |
R |
| 4. Design FMEA |
R |
R |
S |
* |
R |
| 5. Process Flow
Diagrams |
R |
R |
S |
* |
R |
| 6. Process FMEA |
R |
R |
S |
* |
R |
| 7. Control Plan |
R |
R |
S |
* |
R |
| 8. Measurement System Analysis Studies |
R |
R |
S |
* |
R |
| 9. Dimensional
Results |
R |
S |
S |
* |
R |
| 10. Material, Performance Test Results |
R |
S |
S |
* |
R |
| 11. Initial
Process Studies |
R |
R |
S |
* |
R |
| 12. Qualified Laboratory Documentation |
R |
S |
S |
* |
R |
| 13. Appearance Approval Report
(AAR), if applicable |
S |
S |
S |
* |
R |
| 14. Sample Product |
R |
S |
S |
* |
R |
| 15. Master
Sample |
R |
R |
R |
* |
R |
| 16. Checking Aids |
R |
R |
R |
* |
R |
| 17. Records of
Compliance with Customer-Specific Requirements |
R |
R |
S |
* |
R |
| 18. Part Submission
Warrant (PSW) |
S |
S |
S |
S |
R |
Bulk Material
Requirements Checklist (for bulk material PPAP only) |
S |
S |
S |
S |
R |
S = The supplier shall submit to the customer and retain a copy of records or documentation items at appropriate.
R = The organization shall retain at appropriate locations and make available to the customer upon request.
* = The supplier shall retain at appropriate locations and submit to the customer upon request.
PRODUCTION MONITORING
Using Visual Management for KPI Monitoring, Count (Good or Bad), Reject Rate, Target.
SHIPPING INSPECTION
According to shipment schedule or customer request, inspect the finished goods, verify
the data and documentation. Make sure our customer receive quality products on time.
